Moving off a homegrown system

Somebody in your shop built the system you run on

It started as one workbook and grew from there. It is not broken. It has just stopped keeping up, and these are the five places you feel it.

1. Estimating

WHAT IT LOOKS LIKE NOW

The pricing workbook one estimator built and fully understands. Labor rates on a tab somebody remembers to update.

WHAT CHANGES

Scope, quantities, pricing, and labor rates entered once, somewhere the next person inherits.

2. Project management and engineering

WHAT IT LOOKS LIKE NOW

Cut lists rebuilt from scratch per job. The RFI log is a folder of saved emails in one person's inbox.

WHAT CHANGES

Cut lists and shop drawings generated off the estimate. RFIs and submittals visible to the whole team.

3. Production

WHAT IT LOOKS LIKE NOW

The whiteboard is the real schedule. Work orders get assigned out loud. Next month's capacity is a gut feel.

WHAT CHANGES

Work orders carry status and hours, so next month's capacity is a number instead of a feeling.

4. Installation

WHAT IT LOOKS LIKE NOW

Percent complete written on paper, or a shared sheet updated when somebody gets a signal. The PM reacts tomorrow.

WHAT CHANGES

Progress and impediments captured as they happen, while there is still time to move the schedule.

5. Close out

WHAT IT LOOKS LIKE NOW

Job costing arrives weeks later as a post mortem in a spreadsheet, after the next bid already went out.

WHAT CHANGES

Job costing while the job is still open, so "was this good work for us" has an answer before you bid the next one.

What the gaps cost

Time, money, and visibility

Time

Double entry, re-keying, and hunting down a number somebody already found once.

Money

Hours spent holding it together instead of growing the shop, and the jobs you never got to bid.

Visibility

You cannot price, schedule, or protect what you cannot see. Feelings are not facts.

Two shops that made the move

Schlaegle Design Build Associates

Started in a Pittsburgh basement in 2011 on $30,000 of revenue. Moved to INNERGY in 2021. Roughly 45 employees and about $10 million today.

BEFORE

Excel and QuickBooks, with purchasing still on paper. Casey saw how bad it was when he took over buying himself during COVID.

AFTER

Workload meetings went from hours to 45 minutes. Now managed by contribution margin per hour, which made it a high-profit performer.

And one that started half a century earlier

Mission Bell

Founded 1959. Roughly 250 people in the Bay Area.

BEFORE

Lotus 1-2-3, then Excel, then an internal database that stayed disconnected from the organization. Finishing it would have taken two years or more.

AFTER

Signed two months after the first conversation, live four months after that. Forecaster and the Bottleneck Report show what is coming.

Get the 10-step ERP guide

Sources: INNERGY webinar, "Why your homegrown solution isn't scalable," July 22, 2026. Schlaegle Design Build Associates case study, innergy.com.

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