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From Surfboards to Operational Excellence: Taber Company's Transformation

Can a woodworking business scale without visibility into their own processes? That’s the question Brian Taber, owner of Taber Company, asked back in 2002, when the company was generating just $3 million in revenue. Fast forward to today, and Taber Company has grown into a powerhouse with over 300 employees and $44 million in annual revenue. So, what changed? How did they overcome the challenges of scaling?

 

Passion Over Process

Brian Taber’s love for woodworking began in high school. Starting out by sanding doors, he worked his way up through every role and process in the industry. Eventually, his passion for woodworking led him to launch his own company in 2002.

But like many business owners, Brian faced a significant challenge: how to eliminate the roadblocks that were stunting the company’s growth. The biggest problem? They had no clear visibility into their own processes. Relying on Word documents and Excel spreadsheets, it became clear that manual operations were preventing the company from scaling.

 

Key Issues & Financial Blind Spots

 

If you find yourself in a similar situation, you’re not alone. Many businesses, especially those built on tradition and word-of-mouth, continue running on manual processes for years. It’s hard to see the benefits of modern tools when you’ve been doing things the same way for so long. Let’s break down some of the key issues Brian faced—and see if any of these sound familiar!

 

1. Manual Job Costing

Tracking profitability on individual projects was a time-consuming, manual process. With limited visibility into job costs, understanding where money was being made or lost was a constant challenge.

 

2. Poor Inventory Management

Materials were often hard to locate, and inventory levels were inconsistent. This inefficiency not only slowed production but also made it harder to maintain control over costs and resources.

 

3. No Forecasting Capabilities

Without the ability to track costs and inventory, the team had no way to predict workload or capacity. As a result, scheduling conflicts and production bottlenecks became frequent issues.

 

4. Limited Financial Reporting

Banks and other stakeholders required detailed financial reports, but Taber Company struggled to provide accurate and timely data. The lack of reliable reporting put the business at a disadvantage when it came to securing loans, negotiating with vendors, or making strategic decisions.

Custom woodwork created by Taber Company at VEA Newport Beach

How Did Taber Company Grow from $3 Million to $44 Million?

 

The real question is, how did they finally scale to $44 million in revenue? The answer is INNERGY’s robust ERP solution coupled with our executive education programs.

 

INNERGY is unique in the fact that it’s designed by woodworkers for woodworkers. We pride ourselves on offering businesses ERP software as custom as their cabinets. But that’s not all! We’re also a leader in industry education and offer one-of-a-kind in-person and online events for everyone from drafters to CEO’s. That means enabling businesses with not only the tools they need to succeed but the knowledge as well.

 

“Before INNERGY, if someone asked where a sheet of material was, we didn’t know,” Brian explains. “We didn’t know how busy we were going to be or even why we made or lost money on a job.”

 

By transitioning from spreadsheets to a data-driven enterprise, Taber Company streamlined its processes, improved visibility into operations, and ultimately, unlocked the growth potential that took them from $3 million to $44 million in revenue. Read the full case study on Taber here.

 

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